DUROSAM® Bamboo-Jute Composite Sheets by AB Composites Pvt. Ltd.

High-Performance Natural Fibre Composites for the Future World

DUROSAM® Bamboo-Jute Composite Sheets, developed and manufactured by AB Composites Pvt. Ltd., Kolkata, are advanced Natural Fibre Thermoset Composites (NFTC) engineered using bamboo mat, bamboo strips, and jute fabric impregnated with specially formulated phenolic resin. These eco-engineered composite boards deliver an excellent combination of exceptional mechanical strength, chemical resistance, fire retardancy, and long service life, making them an ideal replacement for wood, plywood, asbestos, aluminium, and conventional FRP products.

Through a precision-controlled hot hydraulic press lamination process, AB Composites ensures uniform resin penetration, superior bonding, and high structural integrity, resulting in lightweight yet extremely durable composite sheets suitable for demanding industrial, infrastructure, and construction applications.

Manufacturing Process (Overview)

• Jute fabric is mechanically impregnated with phenolic resin solution.

• Bamboo mats and bamboo strips are resin-treated and heat-dried.

• Dried layers of bamboo and jute are stacked in multiple folds.

• Hydraulic hot pressing under controlled heat and pressure forms a dense laminated composite sheet.

This controlled process ensures consistent quality, superior inter-laminar bonding, and long-term performance.

Product Specifications

• Product Name: DUROSAM® Bamboo-Jute Composite Sheet

• Manufacturer: AB Composites Pvt. Ltd., India

• Base Materials: Bamboo mat, bamboo strips, jute fabric

• Resin System: Phenolic thermoset resin

• Manufacturing Method: Hot hydraulic press lamination

• Form: Rigid laminated composite sheets / boards

• Thickness: As per customer requirement

• Finish: Smooth / textured / industrial finish

• Color: Natural / customized

• Expected Service Life: Minimum 30 years (as per accelerated UV testing)

Key Technical Properties

• Ultra-violet (UV) resistant

• Fire retardant

• Water absorption approx. 2.5%

• Operating temperature range: +200°C to –70°C

• Alkali and diluted acid resistant

• Termite and fungus proof

• Non-corrosive in all weather conditions

• Very low thermal conductivity

• Lightweight with high load-bearing capacity

Mechanical Strength

• High tensile strength

• High compressive strength

• High flexural strength

• Very high glue shear strength

• Very high screw withdrawal strength

These characteristics make DUROSAM® ideal for structural panels, cladding, partitions, flooring, furniture, and heavy-duty industrial applications.

Advantages of DUROSAM® Bamboo-Jute Composites

• Maintenance-free service life of 30+ years

• Excellent weather, moisture, and UV resistance

• Fire-retardant and heat-resistant

• Lightweight yet extremely strong

• Termite-proof and waterproof

• Chemical-resistant and non-corrosive

• Eco-friendly and bio-degradable

• Very low thermal conductivity

• Made from renewable natural fibres

• Superior bonding and fastening strength

• First-of-its-kind natural fibre composite with advanced physical and chemical properties

Environmental & Sustainability Benefits

• Converts low-value natural resources (bamboo and jute) into high-value engineered products

• Reduces dependence on forest wood, metals, and mineral-based materials

• Helps protect forests, ores, and natural resources

• Supports ecological balance and green manufacturing

• Lower carbon footprint compared to conventional composite materials

Applications

• Industrial cladding and partitions

• Prefab shelters and site offices

• Railway and transport interiors

• Electrical and thermal insulation panels

• Furniture, doors, and architectural boards

• Chemical plants and corrosive environments

• Defence, infrastructure, and public sector projects

Why Choose DUROSAM® from AB Composites Pvt. Ltd.?

AB Composites Pvt. Ltd. is a leading Indian manufacturer of innovative FRP and natural fibre composite solutions. DUROSAM® Bamboo-Jute Composite Sheets represent the future of sustainable composite materials, delivering the strength of engineered composites with the environmental advantages of natural fibres. It is a next-generation alternative to plywood, metal sheets, asbestos boards, and synthetic FRP—offering unmatched durability, safety, and eco-performance.

Contact AB Composites Pvt. Ltd.

📞 Phone: +91 83358 66554
📧 Email: admin@abcomposites.net
📍 Address: P-24, Phase III, Kasba Industrial Estate, Kolkata – 700107, India
🌐 Website: www.abcomposites.in